How To Make A Custum Door Panel

If there are any door handles or window cranks cut a hole in the foam now this will give that nice padded look with the handles sunk in just a hair.

How to make a custum door panel.

Products featured in this article. Compare base door panel kit. View 6 149 99. Compare door handles cut off design.

I build mine by laminating two pieces of 3 4. But using some readily available components you can achieve professional looking results. Building an interior door. View 0 89 99 more info.

View 1 89 99 more info. Interior doors are usually 1 3 8 thick. This is part one of hagan street rods modular door panel system. Attach the smooth side of the traced piece of hardboard to the smooth side of the other piece with clamps.

The lumber that i generally use is 1 inch thick but as my interior door is 1 3 8 inches thick i needed to laminate two boards together to get it to my required thickness. Watch the videos to learn how to build custom door panels for any vehicle. Cut a piece of the 1 4 foam the exact shape it needs to be on the front of the panel. A few other things to note.

How to build your own car door panels step 1. When applying the first coat of resin don t simply paint the surface of the panel with the resin. Set an old door panel on the hardboard and trace its. When cutting the panel make sure to allow for additional space for the panel to fit in the groove more on that in the next step.

Notch design interior door handles. Pull out the hand planes and. This film will teach you how to design construct and upholster your own auto door panels. I own a 6 jointer but the rails on this door are 8.

You don t need to coat the entire backside but. Also apply the resin around the edges to the backside of the panel. Place one 48 by 48 by 1 8 inch hardboard on a worktable. For most classic car restorers sewing together upholstery is an unlearned skill.

Remove the clamps.