4 glue the camping mats to the roof using high temperature contact glue use the batons as support.
How to line a van roof.
Now you know which method you are going to use.
I wanted to keep the courtesy light so i ve left some space for it when cutting the roof panel.
It was easier than you might think to add a camper top.
1 take measurements and cut a piece of 5 5 mm plywood for the roof lining.
I was restricted by the fact that the van was a low roof model so i wanted to minimise the amount of headroom that i lost by insulating the floor.
Ever wondered how the professionals ply line a van.
Unfortunately a van roof vent is often an overlooked accessory that does a big job of keeping tradesmen potentially safe and their vans more comfortable.
The material list is similar for both methods of van lining.
If you ve bought a van second hand it s likely that it s previously been used for lugging tools and equipment.
Any unit you build can be fixed securely through the van.
In fact in a good hard weekend s work the average handyman could go from truck to rv shell.
Watch this 9 minute how to do video to learn all the tricks from the van ply lining specialists vanax.
A good supply of high tempeture spray glue such as trimfix.
It uses wind power from outside the vehicle to pull air from inside a vehicle to improve ventilation.
A van roof vent is a simple device.
As such there are probably scrapes and scratches on the floor.
We needed to fix it but we weren t willing to pay much.
Insulating the van roof and floor.
An empty cargo van provides the best blank canvas.
A fairly standard ford service truck van that used to belong to sears.
Heres what you need.
With this in mind the batons i used for the floor were roughly 50mm x 25mm in otherwords the floor was raised by about an inch.
Before installing any insulation give it a good sweep.
If you re going for the whole hog you can also insulate your floor.
We just bought a new mercedes sprinter van 2013 144 with high roof and are starting the conversion towards a winterized camper.
Or a permanent bed area in the van.
Here s how we fixed it with an evening s worth of work basic tools and some cheap materials from our local auto parts store.
We live in the pacific northwest and love to ski our goal is to drive the sprinter around ski resorts and camp out.
Lets get into the materials you need to carpet line your van.